Metallography is the study of crystal structures and phase components of metals. The properties of metals are controlled by both their microstructures and chemical compositions. For example, different microstructures could occur depending on heat treatment or solidification process for a steel specimen with the same chemical compositions. With proper cutting, polishing and etching process, the microstructure of a metal could be revealed usually with optical microscopy. By revealing material microstructures, both naturally occurring and resulting from engineering processes, metallography studies could identify metallurgical characteristics of materials such as phases, grain sizes, crystal orientations, defects and voids, phase separations, cracks and inclusions. Metallography is also one of the primary tools to analyse metal failure mechanisms including fatigue, corrosion, creep, stress ruptures, fractures, cracking and hydrogen embrittlement.


Typical Experimental Results

Grain boundaries of malleable cast iron with spheroidal graphite in a ferrite matrix

Optical metallograph of a malleable cast iron showing spheroidal graphite in a ferrite matrix

Optical microscopy on low carbon steel with pearlite patches in a matrix of ferrite grains

Optical micrograph showing dark pearlite patches distributed in the matrix of ferrite grains of a low-carbon steel surface


Applications

AlloysCeramicsChemical EtchingCorrosion AnalysisCracks
Cross-Section AnalysisCrystal StructuresFailure AnalysisForeign Material IdentificationForensic Analysis
FractographyFracture StudyGrainsGrain BoundariesGrain Growth
Grain OrientationGrain SizeGrain StructureIC Failure AnalysisMaterials
MetalsMetallographyMetallurgyMicroscopyMicrostructure
Nano MaterialsPhase DiagramSteelsThin Films and CoatingsWelds

Instrument: Zeiss Axiotron Inspection Microscope

Zeiss Axiotron Inspection Microscope in laboratory

Instrument Key Specifications

Microscopy TypeStereo, Compound
Optical Resolution200nm
Magnification0.58X-1200X
Objective5X, 10X, 20X, 50X, 100X, 150X
Biocular Lens5X, 10X
Imaging ModeBright Field, Dark Field
Sample SizeHeight: 50mm; Diameter: >150 mm
StageManual or automatic
CameraColor CCD
Light SourceLED, Halogen Lamp

Hysitron TriboIndenter Optics

Hysitron TriboIndenter Optics for SPM in laboratory

CSM Scratch Tester Camera System

CSM Scratch Tester Camera System in laboratory

AmScope Stereo Tri-ocular Microscope

AmScope Stereo Tri-ocular Microscope in laboratory